A thickness gauge, letter scale, push stick, and dial caliper

Measure Three Times, Design Once

May 16, 2024 by Anne Ogborn 24 Comments

Most of the Hackaday community would never wire a power supply to a circuit without knowing the expected voltage and the required current. But our mechanical design is often more bodged. We meet folks who carefully budget power to their microcontroller, sensors, and so on, but never measure the forces involved in their mechanical designs. Then they’re surprised when the motor they chose isn’t big enough for the weight of their robot.

An obstacle to being more numbers oriented is lack of basic data about the system. So, here are some simple tools for measuring dynamic properties of small mechanisms; distances, forces, velocities, accelerations, torques, and other things you haven’t thought about since college physics. If you don’t have these in your toolkit, how do you measure?

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Vibrating Braille Display Is Portable

May 14, 2024 by Al Williams 5 Comments

Smartphones are an integral part of life, but what if you can’t see the screen? There is text-to-speech available, but that’s not always handy and can be slow. It also doesn’t help users who can’t hear or see. Refreshable braille devices are also available, but they are expensive and not very convenient to use. [Bmajorspin] proposed a different method and built a prototype braille device that worked directly with a cell phone. The post admits that as the device stands today, it isn’t a practical alternative, but it does work and is ripe for future development to make it more practical.

The device saves costs and increases reliability by using six vibration motors to represent the six dots of a braille cell. However, this leads to an important issue. The motor can’t directly mount to the case because you have to feel each one vibrating individually. A spring mounting system ensures that each motor only vibrates the tactile actuator it is supposed to. However, the system isn’t perfect, and fast output is difficult to read due to the spread of vibrations.

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You’ve Probably Never Considered Taking An Airship To Orbit

May 13, 2024 by Lewin Day 58 Comments

There have been all kinds of wild ideas to get spacecraft into orbit. Everything from firing huge cannons to spinning craft at rapid speed has been posited, explored, or in some cases, even tested to some degree. And yet, good ol’ flaming rockets continue to dominate all, because they actually get the job done.

Rockets, fuel, and all their supporting infrastructure remain expensive, so the search for an alternative goes on. One daring idea involves using airships to loft payloads into orbit. What if you could simply float up into space?

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How We Got The Scanning Electron Microscope

May 8, 2024 by Al Williams 11 Comments

According to [Asianometry], no one believed in the scanning electron microscope. No one, that is, except [Charles Oatley].The video below tells the whole story.

The Cambridge graduate built radios during World War II and then joined Cambridge as a lecturer once the conflict was over. [Hans Busch] demonstrated using magnets to move electron beams, which suggested the possibility of creating a lens, and it was an obvious thought to make a microscope that uses electrons.

After all, electrons can have smaller wavelength than light, so a microscope using electrons could — in theory — image at a higher resolution. [Max Knoll] and [Ernst Ruska], in fact, developed the transmission electron microscope or TEM.

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Spend An Hour In The Virtual Radio Museum

May 6, 2024 by Al Williams 5 Comments

You have an hour to kill, and you like old communication technology. If you happen to be in Windsor, Connecticut, you could nip over to the Vintage Radio and Communication Museum. If you aren’t in Windsor, you could watch [WG7D’s] video tour, which you can see below.

The museum is a volunteer organization and is mostly about radio, although we did spy some old cameras if you like that sort of thing. There was also a beautiful player piano that — no kidding — now runs from a vacuum cleaner.

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Simplest Speaker Oscillator, Now Even Simpler

April 30, 2024 by Dan Maloney 21 Comments

It never fails. Lay down some kind of superlative — fastest, cheapest, smallest — around this place and someone out there says, “Hold my beer” and gets to work. In this case, it’s another, even simpler audio oscillator, this time with just a loudspeaker and a battery.

Attentive readers will recall the previous title holder was indeed pretty simple, consisting only of the mic and speaker from an old landline telephone handset wired in series with a battery. Seeing this reminded [Hydrogen Time] of a lucky childhood accident while experimenting with a loudspeaker, which he recreates in the video below. The BOM for this one is even smaller than the previous one — just a small speaker and a battery, plus a small scrap of solid hookup wire. The wire is the key; rather than connecting directly to the speaker terminal, it connects to the speaker frame on one end while the other is carefully adjusted to just barely touch the flexible wire penetrating the speaker cone on its way to the voice coil.

When power is applied with the correct polarity, current flows through the wire into the voice coil, which moves the cone and breaks the circuit. The speaker’s diaphragm resets the cone, completing the circuit and repeating the whole process. The loudspeaker makes a little click with each cycle, leading to a very rough-sounding oscillator. [Hydrogen Time] doesn’t put a scope on it, but we suspect the waveform would be a ragged square wave whose frequency depends on the voltage, the spring constant of the diaphragm, and the spacing between the fixed wire and the voice coil lead.

Yes, we realize this is stretching the definition of an audio oscillator somewhat, but you’ve got to admit it’s simple. Can you get it even simpler?

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VAR Is Ruining Football, And Tech Is Ruining Sport

April 29, 2024 by Lewin Day 83 Comments

Another week in football, another VAR controversy to fill the column inches and rile up the fans. If you missed it, Coventry scored a last-minute winner in extra time in a crucial match—an FA Cup semi-final. Only, oh wait—computer says no. VAR ruled Haji Wright was offside, and the goal was disallowed. Coventry fans screamed that the system got it wrong, but no matter. Man United went on to win and dreams were forever dashed.

Systems like the Video Assistant Referee were brought in to make sport fairer, with the aim that they would improve the product and leave fans and competitors better off. And yet, years later, with all this technology, we find ourselves up in arms more than ever.

It’s my sincere belief that technology is killing sport, and the old ways were better. Here’s why. Continue reading “VAR Is Ruining Football, And Tech Is Ruining Sport” →