the PTC fuse to blame for the fault described, on the ROG Ally board, with a wire soldered across the fuse

ROG Ally SD Card Slot Fix Shines Light On PTC Fuse Failure Modes

May 4, 2024 by Arya Voronova 5 Comments

The Asus ROG Ally is a handheld that, to our pleasant surprise, has attracted a decently sized modding community. Recently, we’ve stumbled upon a Reddit post investigating a somewhat common failure mode of this handheld — the microSD card slot going out of order, where an inserted card fails to be recognized, pretty irritating to encounter. Now, it turns out, this is down to a certain model of PTC fuses being failure-prone.

It makes sense to fuse the SD card slot. The cards are dense pieces of technology that are subject to some wear and tear in daily use. As such, it’s not unheard of that a microSD card can short-circuit internally — heating up to the point of melting plastic and giving people severe burns. Given that such a card is typically connected to a beefy 3.3 V rail, any mass-manufactured device designer could want to put a fuse between the 3.3 V rail and the card. However, on some ROG Ally batches, a certain make of the fuse is used, that appears to be likely to develop faults: the fuse’s resistance increasing dramatically during the card’s normal operation, with the SD card being supplied subpar power as a result.

There’s a fair bit of investigating happening in the comment section, with people posting oscilloscope captures, using breakouts to tap the SD card, and figuring out the fuse part numbers for the affected models. As for Reddit’s solution, it’s short-circuiting the fuse with a piece of thin wire — we would probably source a suitable fuse and solder it on top of the faulty one.

This isn’t the first ROG Ally modification we’ve covered so far, and given the activity we’re seeing, it’s unlikely to be our last.

The ROG Ally with the second screen mod installed

Dual-Screen Mod For The ROG Ally Handheld

May 3, 2024 by Arya Voronova 10 Comments

In our continuing coverage of the ROG Ally modding community, we would be amiss to not mention a seriously impressive mod — a dual screen project for the x86 gaming handheld by [YesItsKira]! Single screen devices can feel cramped, and this mod is a prime example of a dedicated hacker taking things into her own hands. In particular, the mechanics of this mod are done wonderfully, thanks to a custom-designed 3D printed Ally back cover.

The second screen connects through a USB-C port, held above the main screen by a sturdy printed hinge at whatever angle you want it. As a pleasant surprise, it’s also touch-enabled! The mod is fully open source and well documented — everything you need to print is published on Thingiverse, a detailed assembly guide with pictures is on GitHub, and the BOM is at the bottom of the guide.

Apart from printed parts, you only need a few things off Amazon, it’s that easy to source. Electronics-wise, this mod uses a Raspberry Pi-suited HDMI screen, wiring it up through an integrated USB-C dock; which means you can still charge your handheld while using the dual-screen solution!

Interested in modifications for your ROG Ally, but not quite ready to bolt on a second display? Check out this phenomenally documented battery upgrade from an iFixit staffer that we recently covered.

Screenshot of the YouTube channel videos list, showing a number of videos like the ones described in this article.

[DiyOtaku] Gives Old Devices A New Life

May 2, 2024 by Arya Voronova 5 Comments

Sometimes we get sent a tip that isn’t just a single article or video, but an entire blog or YouTube channel. Today’s channel, [Diy Otaku], is absolutely worth a watch if you want someone see giving a second life to legendary handheld devices, and our creator has been going at it for a while. A common theme in most of the videos so far – taking an old phone or a weathered gaming console, and improving upon them in a meaningful way, whether it’s lovingly restoring them, turning them into a gaming console for your off days, upgrading the battery, or repairing a common fault.

The hacks here are as detailed as they are respectful to the technology they work on. The recent video about putting a laptop touchpad into a game controller, for instance, has the creator caringly replace the controller’s epoxy blob heart with a Pro Micro while preserving the original board for all its graphite-covered pads. The touchpad is the same used in an earlier video to restore a GPD Micro PC with a broken touchpad, a device that you can see our hacker use in a later video running FreeCAD, helping them design a 18650 battery shell for a PSP about to receive a 6000 mAh battery upgrade.

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The mod as installed into the handheld, complete with the custom 3D-printed back, with a screwdriver being used to install one of the screws

A ROG Ally Battery Mod You Ought To Try

April 17, 2024 by Arya Voronova 4 Comments

Today’s hack is an unexpected but appreciated contribution from members of the iFixit crew, published by [Shahram Mokhtari]. This is an ROG Ally Asus-produced handheld gaming console mod that has you upgrade the battery to an aftermarket battery from an Asus laptop to double your battery life (40 Wh to 88 Wh).

There are two main things you need to do: replace the back cover with a 3D printed version that accommodates the new battery, and move the battery wires into the shell of an old connector. No soldering or crimping needed — just take the wires out of the old connector, one by one, and put them into a new connector. Once that is done and you reassemble your handheld, everything just works; the battery is recognized by the OS, can be charged, runs the handheld wonderfully all the same, and the only downside is that your ROG Ally becomes a bit thicker.

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How Do You Make A Repairable E-Reader

April 15, 2024 by Jenny List 40 Comments

Mobile devices have become notorious for their unrepairability, with glued-together parts and impossible-to-reach connectors. So it’s refreshing to see something new in that field from the e-book reader brand Kobo in the form of a partnership with iFixit to ensure that their new reader line can be fixed.

Naturally, we welcome any such move, not least because it disproves the notion that portable devices are impossible to make with repairability in mind. However, the linked article is especially interesting because it includes a picture of a reader, and its cover has been removed. We’re unsure whether or not this is one of the new ones, but it’s still worth looking at it with reparability eyes. Just what have they done to make it easier to repair?

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Melodio Self Mate

February 12, 2024 by Navarre Bartz 25 Comments

While the proliferation of the smartphone has caused the personal music player (PMP) market to mostly evaporate, there are still those who prefer a standalone device for their music. The Melodio Self-Mate is one such spiritual successor to the iPod.

Music-only devices really benefit from the wheel interface pioneered by Apple, so we still see it in many of the new Open Source PMPs including this one and the Tangara. The Melodio uses the ubiquitous ESP32 for its brains coupled with a TI PCM5102A DAC and TI TPA6130A2 headphone amp for audio. A slider on the side of the device allows you to switch it between mass storage mode and programming mode for the ESP32.

Since this device packs a little more horsepower and connectivity than the original iPods, things like listening to Spotify are doable once assembled, instead of having to completely rebuild the device. Speaking of building, there are only renders on the GitHub, so we’re not sure if this project has made the jump IRL yet. With more people concerned about the distractions of smartphones, maybe this renaissance of open PMPs will lead to a new golden age of music on the go?

Miss the halcyon days of the iPod? They’re easier to hack now than ever, and if you really want to go old school, how about a podcast on a floppy?

A Handheld Hackintosh, But So Much More

December 3, 2023 by Jenny List 2 Comments

As handheld computing has solidified alongside everything else into the mobile phone, it’s sad that the once promising idea of a general purpose machine in the palm of the hand has taken a turn into the dumbed-down walled-garden offered by smartphone vendors. There was a time when it seemed that a real computer might be a common miniaturized accessory, but while it’s not really come to pass, at least [iketsj] has taken a stab at it. His handheld Hackintosh runs MacOS on a miniature scale, and looks rather nice.

At its heart is the LattePanda Alpha x86 single board computer, with a small custom expansion board for a couple of buttons, a USB hub, a small keyboard, and a display. These parts are all mounted to a baseboard with metal stand-offs, and the power is sourced from a single USB-C socket at the bottom edge. What makes it more extraordinary is that it’s not the first handheld Hackintosh from this maker, the previous one being significantly bigger.

On one hand then, this is home-built PC like any other, assembled from off-the-shelf-parts. But on the other it’s far from normal, for despite its simplicity it forms a very usable small form factor device. The Akruvia Una keyboard uses tactile switches so maybe it’s not the machine to type your thesis on, but other than that it makes a great little machine for MacOS, Linux, or Windows. We like it, and we think you will too when you see the video below the break.

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